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ExpoJunky's Rubicon/M416 builds
Last Post 11 Jun 2010 09:31 AM byExpoJunky. 20 Replies.
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ExpoJunkyUser is Offline
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26 May 2010 09:03 PM  

I've owned a few Jeeps, my last one being a highly modified '05 Rubicon.  Having driven it from Seattle to AZ, wheeled all over AZ, to Moab twice, the Rubicon Trail twice and numerous trails here in WA, I quickly realized is was way overbuilt for long distance traveling.  While enjoying my last Jeep in the rocks, my wheeling style changed and I realized that adventure traveling and expedition trips were more to my liking.  So, I sold my last rig and just picked up a 2010 JK Rubicon Unlimited in April.  I also have a 1964 M416 that I'm building to match.

Here's a quick journey of the trailer from how I purchased it, to its present state

 


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ExpoJunkyUser is Offline
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26 May 2010 09:08 PM  

 


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Attachment: Pounding in new bushing.JPG
Attachment: Frame welded up.JPG
Attachment: Removing old spring pins.JPG
Attachment: Makin' sparks.JPG
Attachment: Mocking mounts again.JPG
Attachment: Welding the gusset and skid.JPG
Attachment: Fixed side done.JPG
Attachment: Shackle side done.JPG

Benny BensonUser is Offline
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26 May 2010 09:18 PM  

Nice!  Are those other jeeps in your shop too? Definetly have to meet up someday

 Way more involved than my speedy trailer rebuild..Awesome work

 



ExpoJunkyUser is Offline
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26 May 2010 09:24 PM  

 


Attachment: Putting things together.JPG
Attachment: New spacers, new axle.JPG
Attachment: New axle under the frame.JPG
Attachment: Setting the angles for the tongue box.JPG
Attachment: Front frame rails cut.JPG
Attachment: Notching angles.JPG
Attachment: Cut and bend mock up.JPG
Attachment: Measure and cut.JPG
Attachment: Tongue angles finished.JPG
Attachment: Final welding on the tongue.JPG

ExpoJunkyUser is Offline
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26 May 2010 09:32 PM  

 


Attachment: Finished for the day.JPG
Attachment: Rolled outside.JPG
Attachment: Measuring for cut.JPG
Attachment: Mocked in place.JPG
Attachment: Cutting patch panels.JPG
Attachment: Demel action.JPG
Attachment: Work in progress.JPG
Attachment: Goodbye rust.JPG
Attachment: Building the tongue jack.JPG
Attachment: Finish.JPG

ExpoJunkyUser is Offline
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26 May 2010 09:40 PM  

 


Attachment: Tongue Jack mount.JPG
Attachment: Standing on it's own for the first time.JPG
Attachment: Jack stowed.JPG
Attachment: Cutting box mounts.JPG
Attachment: Measure and drill.JPG
Attachment: All drilled out.JPG
Attachment: Tabs tacked on.JPG
Attachment: End of the day.JPG

Jason DUser is Offline
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26 May 2010 09:46 PM  
looking good. some day i would love to build one of these up.


ExpoJunkyUser is Offline
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26 May 2010 09:49 PM  
Thanks for the compliment, guys. I'm working on this with the help of some good buddies who are expert welders and much much better at math than I am. I've been focusing my time more recently on the JK, so the trailer has been sitting as is in the final photo, for several weeks. I'll get some pics of the JK up soon.


Jay EricksonUser is Offline
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27 May 2010 01:02 AM  
Wow with all those mad skills I'm surprised you bothered starting with a trailer. Looking forward to the rest of your build.


Ben BaileyUser is Offline
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27 May 2010 07:47 AM  
Super cool!


Craig MillerUser is Offline
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27 May 2010 08:05 AM  
That trailer is the hotness. Very clean. Thanks for taking the time to post up the photos.


Benny BensonUser is Offline
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27 May 2010 08:38 AM  

The hardcore M416 guys over at G503.com would flip out over this build....you should post it up over there just for laughs.... Smiley">>



Jason RoseUser is Offline
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27 May 2010 12:02 PM  
Wow! Very nice. I'm very impressed with your welding skills. I'm more of a "throw and spackle" type of welder...........I suck :)


Andy BerglundUser is Offline
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27 May 2010 01:10 PM  
I like it. I think I like the clean aesthetic of the build the most.


Alex KoganUser is Offline
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27 May 2010 01:29 PM  
Beautiful


ExpoJunkyUser is Offline
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27 May 2010 03:23 PM  
Thanks so much guys, appreciate the compliments! Kudos go to my good friend Jeff on the welding. My welds don't look nearly as good. Haha, not going to post this on G503 Benny. There's a lame "Made in China" axle under there right now that I'm not impressed with at all. So, I picked up a Dexter that's much narrower to compensate for the wheel spacers. The trailer build has been going uber slow lately, but I'll get back at it soon, hopefully.


Morris YarnellUser is Offline
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27 May 2010 05:10 PM  

 Ryan,

Where did you find the wheel spacers? I have a M416 that I would like to put different wheels under to match the pinz.

Morris



ExpoJunkyUser is Offline
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27 May 2010 09:40 PM  
Morris, the spacers are from Adventure Trailers. Contact Martyn at 877-661-8097 and he'll set you up. As far as I know, you can order pretty much whatever you need. My new axle has EZ lube bearings so I needed the spacers to clear the zerk fittings. I ended up ordering 5 on 5, 2.25" spacers. They weren't cheap, I think about $180 for the pair, but they solved many issues so I didn't have to modify my rims or run a different wheel.


ExpoJunkyUser is Offline
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30 May 2010 09:17 AM  

Alrighty, think I'm done being lazy, so here's a little photo journey of my 2010 JK Rubicon build.  Purchased last month from a dealership in Idaho.  The first couple of days I had it, we tore it apart and added a 4.5" AEV premium lift kit
 


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ExpoJunkyUser is Offline
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30 May 2010 09:33 AM  
Hmmm, can't figure out how to make those last photos bigger. I have some additional photos of some other mods, but it's going to take some time for me to figure out how to resize them. Anyway, I've also added a Warn 9.5ti w/ synthetic rope, delrin rollers, and additional fog lights to the factory bumper. Just put some 37" MT/R's on a few days ago and waiting for my AEV hood to get done at the paint shop.


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